A PSA Nitrogen Generator is an advanced solution for producing high-purity nitrogen gas used in various industries. Using a Carbon Molecular Sieve (CMS) and a twin-tower system, this technology efficiently separates nitrogen from atmospheric air, ensuring a continuous supply of nitrogen without relying on external gas cylinders. With easy installation, low maintenance, and automatic operation, PSA nitrogen generators offer an energy-efficient and cost-effective alternative for industrial nitrogen production.
How Does a PSA Nitrogen Generator Work?
The PSA (Pressure Swing Adsorption) technology operates with two towers filled with Carbon Molecular Sieve (CMS). The process includes:
- Air Compression & Filtration – Atmospheric air is compressed and passed through an air dryer and filters to remove moisture and impurities.
- Separation Process – The twin-tower system alternates between adsorption and regeneration. One tower extracts oxygen and other gases, while the other regenerates for continuous operation.
- Nitrogen Collection – The purified nitrogen is stored in a surge vessel and delivered to industrial applications.
- Pressure Regulation – A Back Pressure Regulator (BPR) maintains the required pressure level for efficient gas flow.
- Purity Control – An Online Oxygen Analyzer ensures the nitrogen meets the desired purity levels before being supplied for use.
This fully automated process eliminates the need for manual intervention, ensuring low operating costs and high efficiency.
Key Features of PSA Nitrogen Plants
✔ Air Compressor (Screw Type) – Supplies compressed air for nitrogen separation ✔ Air Dryer & Filters – Removes moisture, dust, and impurities ✔ Twin-Tower CMS System – Ensures maximum nitrogen purity ✔ Surge Vessel & Control Panels – Maintains stable pressure and gas flow ✔ Oxygen Analyzer & Rota Meter – Monitors purity and gas flow rates
Advantages of PSA Nitrogen Generators
✅ Cost-Effective & Energy Efficient – Produces nitrogen at a lower cost compared to traditional gas cylinders ✅ Eliminates Cylinder Dependency – No need to purchase, store, or transport nitrogen gas cylinders ✅ Compact & Space-Saving Design – Occupies minimal space in industrial setups ✅ Automatic Operation – Works on demand and stops when the required nitrogen level is reached ✅ Low Maintenance – Requires minimal servicing and has a long operational life ✅ Fast Installation & Service Support – Comes with quick after-sales service and a warranty
Technical Specifications
ParameterDetailsCapacity5 NM³ to 1000 NM³/HrMaterial of ConstructionMS/SS (Based on application)Nitrogen Purity95% to 99.999%OperationFully Automatic
Industries That Use PSA Nitrogen Generators
✔ Food & Beverage – Prevents oxidation and spoilage ✔ Pharmaceuticals – Used in drug manufacturing and packaging ✔ Electronics – Protects components from oxidation ✔ Chemical & Petrochemical – Essential for inerting and blanketing applications ✔ Metal Processing – Used in laser cutting and heat treatment
Why Choose Trimech India?
At Trimech India, we specialize in manufacturing high-quality PSA Nitrogen Generators designed to meet industry-specific requirements. Our products are known for their durability, efficiency, and advanced technology. We provide:
✔ Pre-installation consultation ✔ On-site installation & setup ✔ Comprehensive user training ✔ Quick 48-hour service response ✔ Warranty & free maintenance support
Contact Us Today!
📩 Email: info@trimechindia.com 📞 Phone: +91-79-25840557