Pressure sensors play an important role in various organizations. They give you access to real-time sensor data, which provides valuable insights into operations. Integrating this data also enhances efficiency, from raw material handling to production flow. However, like many instruments, you must regularly perform pressure calibration to make sure your sensors are working regularly. In this article, we’ll discuss industrial applications of pressure sensors:
1. Monitoring process flows
Pressure sensors are widely used to monitor fluid flow in processes that involve barriers, such as filters. These sensors detect the difference in pressure between the influent (upstream) and effluent (downstream) sides. Under normal conditions, this difference is minimal. However, as filters accumulate contaminants, the downstream pressure drops, increasing the pressure difference. You can perform pressure calibration to trigger alerts when the permissible pressure threshold is reached, ensuring timely maintenance and preventing system failure.
2. Measuring Liquid Levels in Tanks
Submersible pressure sensors, particularly those certified for use in hazardous areas, measure liquid pressure in tanks, providing critical information on liquid levels. Positioned at the bottom of a tank, these sensors calculate the hydrostatic or head pressure, offering accurate readings regardless of the tank’s shape or size. By continuously monitoring the pressure, these sensors help maintain safe liquid levels and avoid system downtime.
3. Managing Control Loops
Pressure sensors are essential in control loops, especially in hydraulic systems where pressurised fluids drive processes like lifting and pressing. They’re widely used for monitoring and fedbakcs.
The importance of pressure calibration
Opting for pressure Calibration Services Singapore aids factories in varioies. Let’s take a look:
- Calibration corrects pressure sensor drift caused by wear and environmental factors, ensuring accurate pressure readings. This maintains process quality and consistency.
- Industries like pharmaceuticals and oil and gas require compliance with strict regulations. Calibration provides documented proof of accuracy, helping meet these standards and pass audits.
- Accurate pressure readings prevent unsafe conditions, reducing the risk of equipment failure, accidents, or hazardous leaks. Regular calibration ensures precision and safety.
- Calibrated sensors allow precise control, improving productivity and reducing waste. Accurate readings enable informed decisions for process optimisation.
- Regular calibration identifies issues early, reducing malfunctions and costly emergency repairs. This extends the lifespan of pressure instruments and lowers maintenance costs.
- Calibration ensures measurement consistency across locations, supporting traceability. Documented records guarantee accuracy and support quality control.
- Reliable, calibrated instruments enhance process control, supporting continuous improvement and driving better decision-making for greater operational efficiency.
At Unitest Instruments, we have a team of experts who excel in pressure, humidity, and Temperature calibration. Schedule an appointment today!