What is TPM? TPM Full Form | 8 Pillars Of TPM, Hello friends, welcome to all of you in our website pakainfo, today I have brought with you all a popular information named TPM Kya Hai. TPM Full Form | There is 8 Pillars Of TPM.
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Friends, do you know about TPM Pillars, What Is TPM?, TPM Full Form etc. TPM Meaning, TPM 8 Pillars Name, TPM Means and 8 Pillars Of TPM Pdf In Know basic things.
TQM raises awareness of quality concerns throughout the organization so that customers can get more quality in goods and services. This article will describe with you the detailed information related to TPM.
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It is always our endeavor that we provide complete information to our readers at one place so that you do not have to wander on any other website, then stay till the end of the article, let's start.
tpm 8 pillars - TPM Full Form | 8 Pillars Of TPM
- TPM Full Form
- TPM Ka Full Form is "Total Productive Maintenance".
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Other Full Form Of TPM
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TPM Concept
Friends, Total Productive Maintenance (TPM) is an origin from the country of Japan. Nippondenso was the first company to start Plant Preventive Maintenance in 1960, which manufactured parts for the Toyota Company.
In Preventive Maintenance, operators used to produce goods using machines and the job of the Maintenance Group was to maintain (take care of) those machines.
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Thus both the Operator and the Maintenance Group were required. So the management decided that the regular maintenance of the equipment will be done by the operators as no one can know about that machine better than an operator and the maintenance group will work towards extending the life cycle of those machines.
Thus came the concept of TPM and in 1971 Nippondenso of the Toyota Group became the first company to get TPM certification by joining the TPM process and Nippondenso was awarded the prestigious Plant Award for the development and implementation of TPM by the Japanese Institute of Plant Engineers (JIPE). has been awarded.
Apart from this, modifications and new concepts like 8 Pillars of TPM etc. are also added on it from time to time.
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What Is TPM?
TPM is a culture that involves all the people inside the plant and maintains all the old machines as if there are new machines so that they can give maximum output and become more productive.
That is why we also know TPM by the name of Medical Science Of Machine, inside it we basically work for the improvement of machines or about the output of machines.
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TPM Meaning
TPM is made up of three words and each word has its own meaning, let's know about them.
The first word is T-Total which means Involvement Of Everyone, whether it is a top level person or a lower level person, that is, from a worker to a manager, all the people will have to be involved in the TPM activity. Also, all the departments, all the groups, machines, all have to be involved in the TPM activity.
The second word is P – Product which means to increase the productivity of your plant by reducing all the Waste, Loss.
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The third word is M-Maintenance, which means that all our machines have to increase their output and maintain them in such a way that their performance is not reduced and remains the same as it was in the beginning when they were brought to the plant.
TPM Principle
- TPM Principle is based on the following things.
- Improve the effectiveness of the overall equipment.
- Involve operators in daily maintenance.
- Improve maintenance efficiency and effectiveness.
- Train all personnel.
- Install initial device management.
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What is TPM Approach?
If TPM is seen, then in a way there has to be a change in thinking, earlier within the manufacturing industry, the operator used to have this attitude that my job is to operate the machine and not to maintain the machine.
This was the old thinking but TPM has completely changed the thinking that what is TPM Approach that it is the responsibility of all of us to maintain the machine.
TPM Approach Sentence is:- I Operate I Fix Or Maintain
Because when I run the machine, no one knows better than me than me about my machine, so what did TPM do to come up with its TPM Approach.
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8 Pillars Of TPM {TPM 8 Pillars Name}
Whenever we build a house, two things are main in it, first is the roof and second is the foundation of that house, in the same way the base / foundation of TPM's house is 5s.
Now the TPM's house, what will keep its walls or pillars by connecting its roof and base, then there are total 8 Pillars inside the TPM
List Of TPM 8 Pillar
The following are the 8 Pillars of TPM (Total Productive Maintenance).
Autonomous Maintenance (Jishu Hozen)
Focused Improvement (Kobetsu – Kaizen)
- Planned Maintenance
- Quality Maintenance
- Early Equipment Management
- Education And Training
- Safety, Health & Environment (SHE)
- Office TPM / TPM In Administration
Let us now understand each of the TPM 8 Pillars in detail.
1. Autonomous Maintenance (Jishu Hozen)
Autonomous Maintenance means that if I am running the machine then I am responsible for it, I am the owner of it, I maintain it, it is not that I am running the machine and someone else will come to maintain it . First Pillar Of TPM 8 Pillar
When you turn on the machine, it will be your responsibility to check its cleaning, lubrication, nut bolt. In this way, before starting the machine, check all these things, only then start the machine, due to all these reasons Autonomous Maintenance is considered to be the strongest pillar of TPM House.
2. Focused Improvement (Kobetsu – Kaizen)
In this, you have to identify and remove the gaps you see in your area or whatever shortcomings you see so that the cost is reduced and productivity increases. Second Pillar Of TPM 8 Pillar
3. Planned Maintenance
Under this, what we do is that we plan for the maintenance of all the equipment we have or whatever machines we have, for example, if a machine reduces its production capacity after running 1000 hours, then we can run it for 950 hours. Will do maintenance only after that. All this is exactly the same as in servicing our car. Third Pillar Of TPM 8 Pillar
4. Quality Maintenance
Under this, we keep in mind the quality of the material, it says that we have to make the material perfect in one go, not that first we have made the material and then we are sorting it, which is Ok material and which is not.
In this way, to make the material, we have to maintain the machine like this, develop such a procedure and such a system so that it can produce Zero Defect Material. Fourth Pillar Of TPM 8 Pillar
5. Early Equipment Management
Its second name is Development Management, under this we do pre planning, as if we are going to launch a new product or take a new machine, then we will plan it in advance that what may be the problems in it, what- What things may we need so that we can take full output from Day 1 itself. Five Pillar Of TPM 8 Pillar
6. Education And Training
Under this pillar, we target that all our employees, whether it is Top Level or Bottom Level, we ensure that they are fully trained for whatever work they are doing, like if I am running the machine. If I am, then I should have complete knowledge regarding that machine. Six Pillar Of TPM 8 Pillar
7. Safety, Health & Environment (SHE)
Many people also know it by the name of HES, the objective of this pillar is that we create an environment in which there is zero accident, how will it happen when we find and target such areas which are more prone to accidents. Seven Pillar Of TPM 8 Pillar
8. Office TPM / TPM In Administration
Some people understand the meaning of Office TPM that we have to do TPM activity in the office but Office TPM means that whatever is the administrative staff will help in implementing 7 Pillar along with the rest of the technical staff. The help he will do is in such a way that he will create a checklist through which the technical staff can work. Eight Pillar Of TPM
TPM Objective
The target of TPM is Zero Bad i.e. Zero Breakdown, Zero Accident, Zero Defect.
The first objective is Zero Breakdown so that there should never be any breakdown in all the machines inside the plant so that our time is not lost and there is no productivity loss.
The second objective is Zero Accident so that there is no accident inside the machine, no accident inside the plant, no accident related to manpower.
The third objective is Zero Defect so that the machines are maintained like this, create such a system or such procedure so that Defect Proof Material can be made, lest the material is made first and then later it has to be checked which is OK and which is not.
How to start TPM inside the company?
Before starting TPM, we have to know some things related to the company, only then you can start your TPM activity inside that company.
- Company Current Status
- Formation Of Core Team
- Training People
- Identify Model Area And Model Machine
- Finally TPM Activity Start For Whole Company
TPM Benefits
- TPM is a holistic approach to equipment maintenance which strives to achieve full production and adopting this has the following advantages.
No Breakdown.
- Chances of any type of accident happening are negligible.
- The quality of the product is perfect i.e. a good product is made and made in one go.
TPM FAQs
What is TPM Process?
Total Productive Maintenance (TPM) is the process of maximizing the effectiveness of a machine through the active participation of all supporting departments. Total Productive Maintenance (TPM) aims to improve overall productivity by optimizing equipment availability.
Why is Total Productive Maintenance (TPM) necessary?
- TPM was brought in to achieve the following objectives.
- Avoid wastage in the rapidly changing economic environment.
- To produce goods without reducing the quality of the product.
- Reducing cost.
- Keeping the goods shipped to customers non-defective.
What is the difference between TPM and TQM?
TPM i.e. Total Productive Maintenance is a concept in which productivity is to be increased by maintaining the equipment properly whereas TQM (Total Quality Management) is a concept that is more focused on the needs, expectations and satisfaction of the customers.
Who is the father of TPM?
Total Productive Maintenance (TPM) was developed by Seiichi Nakajima in Japan between 1950 and 1970.
What are the goals of TPM?
The purpose of TPM is no breakdown, no defect, and no accident. It emphasizes proactive and preventive maintenance to maximize the lifespan and productivity of equipment. And it does so by empowering all employees to take responsibility for equipment.
What are the 4 types of maintenance?
Following are the four common types of maintenance.
- Corrective Maintenance
- Preventive Maintenance
- Risk-Based Maintenance
- Condition-Based Maintenance