As the normal exchange jaw crusher components, it is the most crucial things that how to lower the substitute cost of crusher jaw plate. There some guidance for consumers:

Pick the right time to revolve the jaw plate

The optimal situation would be when also wear occurs throughout the jaw plate area, utilizing all the manganese teeth, getting rid of the demand to execute the "turn", or adjustment production. This is impossible, however, since there are locations where we can not avoid more extreme wear than in others, mainly due to the squashing movement geometry, such as in the taken care of jaw plate lower idea and the main area of the swing jaw plate, so a turn ought to be executed to achieve much better performance and use. We advise a double turn, simply put:

Fixed jaw plate-- use until wear of regarding 50% happens in the reduced location as well as make the initial turn. Make the 2nd turn when wear from 90% to 100% happens in this brand-new reduced location. End making use of the staying 50% of the life cycle of this extremity.

Swing jaw plate-- the same treatment is related to the swing jaw plate because although the wear occurs in the central location, it rarely happens in the precise middle of the jaw plate

Pick the right time to change the jaw plate

Pick the correct time to alter the jaw plate, ahead of time and you don't obtain the worth for the cost of the lining, too late and also you experience considerable production losses.

For instance Your manufacturing rate: 200 bunches per hour of sellable? minus Crush Margin $2.50 per crushing wear parts ton-hours each day 10 manufacturing hrs per day. A 10% reduction in manufacturing results in a loss of $2,000 per day in gross revenue. Under this working problem, one week you will lose $14000 which match a set new jaw plate price. So you need to have a precise belt scale, plan your liner modification and also do it no later than when you discover a 10% decrease in production.

Choose the best material for casting the jaw plate

Some consumers require jaw crusher to crush really very difficult product, such as rock, bronze raw material stone. The typical manganese jaw plate can not function a long period of time, you need to choose the other material jaw plate. Such as our factory new material-- TIC Insert jaw plate.

For instance:

We have a Nicaragua consumer, that has a C125 jaw crusher. Its jaw crusher components from the local agency, its repaired jaw plate have 7 days functioning life and also movable jaw plate have 14 days functioning life.

After pick MGS Casting custom-made a set of TIC insert jaw plates which included titanium carbide (TiC)inserts in the high wear areas of the manganese alloy jaws. This design renovation increased the wear life, the tic inserts repaired jaw plate period life boost to 15 days and the tic insert movable jaw plate period life rise to 90 days. The repaired jaw plate functioning life increase to dual times, the movable jaw plate functioning life rise to 8.57 times, nonetheless, the price of TIC insert jaw plate just 1.8 times than typical manganese jaw plate.