What is more rewarding than reducing the amount of time it takes to prepare the job and increase your work efficiency? Advancing technology as well as consumer demands have created the need for fabrication shops to perform more, move faster and produce better quality parts the first time and each time. Press brakes are a crucial fabrication machine used for bending and forming sheet metal in nearly every fabrication shop. Today's technology provides the CNC control that can increase the precision and capacity for production. We'll debunk the myths and misconceptions about hydraulic press brake to demonstrate how CNC press brakes can help your company.
CNC Press Brake vs. Brake
A press brake is a tool designed to bend sheet and plate materials typically sheet metal. The machine creates predetermined bends by clamping workpieces between a die and punch, and then using tonnage force for bending the metal.
The CNC press brake is much more specific than traditional press brakes. Computer Numerically Controlled (or CNC) brakes can bend sheet metal from a few inches to several feet on industrial machines that are large. They come with a fixed bottom bed with the V block tooling firmly clamped to the top ram that moves in a tense manner with the V blade tool, forcing the material to yield between the die and the punch.
CNC presses are much easier to set up as the controller calculates the position of each ram as well as the backgage. It also can check for errors, can determine the proper bend sequence and repeat the motion over and over again for production forming. If a press is operated manually, brake operator, they would need reset the machine for each bend made. It is programmeable, so you can change to various bends, parts and materials much quicker than with a manual press brake.
CNC Press Brake Myths vs Facts
There are some misconceptions regarding CNC controlled press brakes.
CNC Press brakes are too expensiveto purchase:
Although the addition of CNC Controls to a press brake could result in an extra cost of 10-15%, it's rapidly offset by an increase in productivity. A CNC hydraulic press brake, saves time and also money. This machine can be utilized to increase its production, and you will earn an enormous amount of money. You can also get machines used and refurbished for a fraction of the price. You could even exchange your old machines for new or used machines.
CNC Controls can only be used for production.
CNC controls can be used for more than just production. The graphical CNC controls of today are easier to work with for prototyping and small runs. They automatically calculate bend deductions, blank lengths, ram approach position and bend depth, bend sequence and so much more. This makes setting up and using the CNC controlled machine much easier faster, more efficient, and less expensive.
They are difficult to learn:
CNC Controls today work in simple forms, much as an etch-as-sketch. By taking basic input from the operator, they interrupt them through a host of internal calculations to supply and carry out the complicated functions of the press brake. They do this while keeping the interface simple and user-friendly. Today, these controls typically take just a few hours of instructions before the user is proficient in their use.
What is can a CNC Press Brake can Improve Your Business
CNC press brakes are commonly employed in comparison to manual press brakes that are commonly used in job shops and production environments. The CNC press brake is simpler to program and run than a manual press brake.
Save Money
CNC Press Brakes are able to perform much more efficiently than other types of machines. Set up is much faster and they create less waste, create the correct parts the first time and produce more products and faster.
Flexible
CNC Press Brakes may also be programmed to perform various tasks. It can be set up to perform multiple jobs. You can pick the material, then select the pressure, and then you are able to program it using the language you prefer. The CNC Press brake can be utilized for much more than bending.
Contact the Press Brake Pros
Give us a call or browse our catalog for your next new or used press brake. We can help you find the right one, whether you see it on the list or not. We'll even trade your equipment for you. If you want to pay a lower monthly installment, we also provide financing.